Springtime stabilization & restoration begins

Karl Phillips installs a faithful replacement of the original oak window sills.

Karl Phillips installs a faithful replacement of the original oak window sills.

A busy springtime week at Graves Light.

Karl Phillips, our master carpenter, puts the finishing touches on the new oak window sills and paneled surrounds that he made over the winter at his Nantucket workshop.

There are nine of these square windows at Graves Light.

Last year, Karl built exact reproductions of the original casement windows, installing them in time for winter to replace the un-authentic glass block that the Coast Guard had installed for easy maintenance once the original windows deteriorated.

Meanwhile, Mike and Brian Sylvester of CCI, who cleaned and pointed the outside of the tower last season, are now inside the lighthouse. They’re removing the rust that was eating away at the steel floor joists.

As the joists rusted, the expanding iron crushed and split the interior wall, breaking up the curved glazed bricks. About five of the joists need to be excavated from the walls, cleaned and painted, and the brick space around them re-tiled.

The “tiles” are actually glazed bricks. To do the re-tiling, we’re going to steal some curved glazed bricks from under the stairs, to keep the walls original.

 

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Being built on Nantucket: New oak trim for window interiors

Wide interior oak panels for the reconstructed casement windows, made by Karl Phillips of Nantucket.

Wide interior oak panels for the reconstructed casement windows, made by Karl Phillips of Nantucket. Karl copied them from the original 1903 Graves Light architectural drawings.

Seven-foot thick granite walls make for some deep windowsills, and our man Karl Phillips is making up beautiful trim to complement, in his workshop in Nantucket.

These are the side and top panels for the window wells, based off the original native white oak interior built at the U.S. Lighthouse Establishment wood shop in Portland, Maine.

The originals are gone, so we used the 1903 architectural drawings to make copies.

Karl also made reproductions of the original interior doors this winter. Last summer, he built exact copies of the original oak casement windows, among other work.

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Authentic replacement windows restore original design

Karl Phillips of Driftwood Construction in Nantucket looks at how he's going to install the white oak casement window he built to restore the Graves Light windows to their original appearance and function.

Karl Phillips of Driftwood Construction in Nantucket looks at how he’s going to install the white oak casement window he built to restore the Graves Light windows to their original appearance and function.

From a rotted original casement window frame, master carpenter Karl Phillips and his friend Will Phelps built nine replacements in his Nantucket workshop, and installed them at Graves Light in early August 2014.

First we removed the historically inaccurate and aesthetically displeasing block glass windows that the Coast Guard installed decades ago to replace the originals, and then installed the casements.

Part of the installation was filmed for “This Old House.”

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Zip line operation recovers original lighthouse windows

window glass on zipline

The first load of original 1903 lantern glass is returned to the lighthouse by a 100-foot zip line.

The perfect weather coupled with our hearty all-volunteer team enabled us to recover the original lighthouse lantern glass.

Decades ago, when the lighthouse was being renovated, the Coast Guard thoughtfully stored the historic glass away in the oil house.

But to safely recover the heavy plate glass, we needed to build a 100 foot heavy-duty zip line over the treacherous rocks.

Fingers crossed as the first load is away!

We even recovered the rest of the original oak and brass casement windows from the tower.

Big shout out to Jack, Diana, Wes and Lonnie.

zip line from oil house to lighthouse

Moving the priceless original glass was a complete success. Decades ago, the Coast Guard had carefully stored the glass for safekeeping in the oil house.

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Our volunteer crew takes a well deserved rest on the ledge, and does a little exploring as the tide starts to rise.

The plate glass we recovered were spares to replace the huge, curved panes in the lamp room.

The plate glass we recovered were spares to replace the huge, curved panes in the lamp room.

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